Fabrication of Living Entangled Network Composites Enabled by Mycelium.

Organic polymer-based composite materials with favorable mechanical performance and functionalities are keystones to various modern industries; however, the environmental pollution stemming from their processing poses a great challenge. In this study, by finding an autonomous phase separating ability of fungal mycelium, a new material fabrication approach is introduced that leverages such biological metabolism-driven, mycelial growth-induced phase separation to bypass high-energy cost and labor-intensive synthetic methods. The resulting self-regenerative composites, featuring an entangled network structure of mycelium and assembled organic polymers, exhibit remarkable self-healing properties, being capable of reversing complete separation and restoring ≈90% of the original strength. These composites further show exceptional mechanical strength, with a high specific strength of 8.15 MPa g.cm-3 , and low water absorption properties (≈33% after 15 days of immersion). This approach spearheads the development of state-of-the-art living composites, which directly utilize bioactive materials to "self-grow" into materials endowed with exceptional mechanical and functional properties.

A Robust and Low-Cost Sulfonated Hypercrosslinked Polymer for Atmospheric Water Harvesting.

The availability of freshwater is rapidly declining due to over-exploitation and climate change, with multiple parts of the globe already facing significant freshwater scarcity. Here, a sulfonated hypercrosslinked polymer able to repeatedly harvest significant amounts of water via direct air capture is reported. Water uptake from relative humidities as low as 10% is demonstrated, mimicking some of the harshest environments on Earth. A water harvesting device is used to show repeated uptake and harvesting without significant detriment to adsorbent performance. Desorption is triggered using simulated sunlight, presenting a low-energy route to water harvesting and adsorbent regeneration. The synthesis of sulfonated hypercrosslinked polymer requires only low-cost and readily available reagents, offering excellent potential for scale-up. Due to an almost limitless supply of water vapor from air in most regions around the globe, this approach can transform our ability to address water security concerns.

Horse manure as resource for biogas and nanolignocellulosic fibres.

Nanofibrillated cellulose (NFC) has key applications in composites, water filters and as emulsifiers. The affinity of NFC to water is a challenge, as it negatively influences its integrity. Lignin, a major component of plant biomass, is a natural hydrophobiser. Anaerobic digestion (AD) of biomass to produce biomethane allows to up-concentrate lignin in the fermentation residue containing lignocellulosic fibres. Horse manure was used as substrate for biogas production from which nanolignocellulose fibres (LCNF) were extracted. A biogas yield of 207 LN kgVS-1 with a methane concentration of 65 % was achieved. From the fermentation residue LCNFs, in yields of up to 41 %, with lignin contents between 23 and 29 wt% depending on fermentation time were obtained. Nanopapers produced from LCNFs possessed tensile strengths and moduli of 45 to 91 MPa and 7 to 8 GPa, respectively. The increased lignin content was responsible for decreased water absorption capacity of nanopapers.

Environmental life cycle assessment of nano-cellulose and biogas production from manure.

Due to its unique properties, nano fibrillated cellulose (NFC) has been a popular topic of research in recent years. Nevertheless, literature assessing environmental impacts of NFC production is scarce, especially for using other starting materials than wood pulp. Hence, in this study, a new approach of cascaded use of manure to produce biogas and subsequently use the cellulose containing digestate for NFC production (manure scenario) is compared to the production from Kraft pulp from hardwood chips (wood chips scenario) via life cycle assessment (LCA). To produce comparable outputs (NFC and biogas) in both scenarios a typical Austrian biogas plant with maize silage and pig slurry as input material is included in the wood chips scenario. A proxy approach is used to upscale the manure scenario from laboratory to an industrial scale (except for the pulp to NFC step) to ensure comparability of both scenarios. The impact categories global warming potential (GWP), fossil resource scarcity, freshwater eutrophication, human toxicity, terrestrial acidification (TAP) and terrestrial ecotoxicity potential are analysed referring to the functional unit of 1 kg NFC. Results show that the manure scenario has at least 45% lower impacts in all assessed categories. GWP is 4.41 kg CO2 eq./kg NFC in the manure and 9.74 kg CO2 eq./kg NFC in the wood chips scenario. The transformation step from pulp to NFC is identified as environmental hotspot due to the high electricity demand in both scenarios. Results are additionally assessed only for the industrial scale part (includes biogas and pulp production). In the latter the main difference can be found in the substrate production. While it plays a subordinate role in the manure scenario (up to 8%) as manure is seen as a waste stream with no upstream environmental impacts attached, the production of maize silage is one of the hotspots in the industrial part in the wood chips scenario. This difference is especially prominent in TAP, where the substrate production is responsible for 91% of the 0.06 kg SO2 eq. impact, which is tenfold the impact of the manure scenario. This underlines the issue of using energy crops as substrate in biogas plants. It also highlights the importance of further research of using waste streams as inputs for the electricity production and subsequent use in the pulp and paper industry. This LCA demonstrates that NFC production from manure is a sustainable alternative to the production from hardwood Kraft pulp.

Waste-Derived Low-Cost Mycelium Nanopapers with Tunable Mechanical and Surface Properties.

Mycelium, the vegetative growth of filamentous fungi, has attracted increasing commercial and academic interest in recent years because of its ability to upcycle agricultural and industrial wastes into low-cost, sustainable composite materials. However, mycelium composites typically exhibit foam-like mechanical properties, primarily originating from their weak organic filler constituents. Fungal growth can be alternatively utilized as a low-cost method for on-demand generation of natural nanofibrils, such as chitin and chitosan, which can be grown and isolated from liquid wastes and byproducts in the form of fungal microfilaments. This study characterized polymer extracts and nanopapers produced from a common mushroom reference and various species of fungal mycelium grown on sugarcane byproduct molasses. Polymer yields of ∼10-26% were achieved, which are comparable to those of crustacean-derived chitin, and the nanopapers produced exhibited much higher tensile strengths than the existing mycelium materials, with values of up to ∼25 MPa (mycelium) and ∼98 MPa (mushroom), in addition to useful hydrophobic surface properties resulting from the presence of organic lipid residues in the nanopapers. HCl or H2O2 treatments were used to remove these impurities facilitating tuning of mechanical, thermal, and surface properties of the nanopapers produced. This potentially enables their use in a wide range of applications including coatings, membranes, packaging, and paper.